One-Stop Advanced PCB Prototype Manufacturing and Assembly

"PCBONLINE manufactures and assembles advanced prototype PCBs, such as rigid-flex PCBs, FPCs, ceramic PCBs, HDI PCBs, RF microwave PCBs, etc. Quality is the same as bulky production."
PCB prototype manufacturer PCBONLINE

Prototype PCB Manufacturing Capabilities

prototype PCB structure

Applications of Prototype PCBs

  • ● PCB prototyping provides samples for bulky production in case the design has defects
  • ● Small batch manufacturing for business makers and research institutes to sell/test designs
  • ● Ceramic PCB prototypes are used for applications that require good thermal conductivity, such as lasers, automotive sensors
  • ● Flexible/rigid-flex PCB prototypes are used for devices with a compact space that has flexibility requirements, such as satellites
  • ● High-frequency PCB prototypes can be used for RF/high-speed applications, such as radars, antennas
  • ● Aluminum PCB prototypes can be used for power modules and LED lights, such as automotive front lights
Specifications
PCBONLINE's Prototype PCB Capabilities

Layers

1 to 64 layers

Build time

12 hours to 4 weeks

PCB Proto types

Ceramic-substrate, flexible, rigid-flex, high-frequency, HDI, aluminum-substrate, copper-substrate, carbon-ink

PCB quality

IPC-A-600 Class 3/2

PCBA quality

IPC-A-610 Class 3/2

PCB prototype quatity

0.2㎡

Final PCB thickness

0.05mm to 8mm

Minimum trace width/space

Flex/rigid-flex PCBs: 1.6mil/1.6mil
Rigid PCBs: 2.5mil/2.5mil

HDI stackup

1+N+1, 2+N+2, 3+N+3, 4+N+4 (with copper filling)

Copper thickness

Flex/rigid-flex PCBs: 1/3oz to 3oz
Rigid PCBs: 1oz to 14oz

Proto PCB manufacturing condition

PCB prototype manufacturing and assembly happen on lines same as bulky production

Surface finish

ENIG: Au 1µ to 5µ", Ni 80µ to 200µ"
OSP
Immersion tin: 0.8µm to 1.2µm
Immersion silver: 0.15µm to 0.45µm
Hard gold plating: Au 1µ to 50u", Ni 80µ to 200µ"
Peelable mask: 5mil
Carbon ink: 0.3mil

Advantages of the One-Stop Prototype PCB Manufacturer PCBONLINE

PCB prototype manufacturing and assembly happen on the same factory lines with bulky production
Prototype manufacturing process, testing, delivery standards are the same as bulky production
Strong manufacturing capability. We have two large PCB manufacturing bases and one assembly factory
We provide one-stop PCB prototyping, batch manufacturing and assembly, component sourcing, and end product assembly
One-on-one professional engineering support throughout your PCB manufacturing and assembly project
Quick-turn PCB prototyping, free complete PCBA sample for bulky orders

Prototype PCB Certifications

Prototype Certifications

PCB Prototype Manufacturing and Assembly

  • PCB prototyping is pre-production before bulky fabrication, and the quality should be the same as bulky fabrication. At PCBONLINE, when we receive Gerber/IPC-2581 files from you, our engineers review your documents, if anything needs improvement, we suggest it, and then we give a quote to you. When you also review and agree to fabrication, we manufacture the PCB prototypes.
  • The prototyping process varies according to different designs, but always includes laminate pre-treatment, inner circuit generation, drilling, lamination, external circuit etching, solder mask printing, and surface finishing. If you also need PCB prototype assembly, we make an SMT stencil and source electronic components during PCB manufacturing.
  • The PCB prototype assembly happens on our SMT lines and THT lines. The assembly process includes solder paste printing, solder paste inspection, high-speed surface mount, functional surface mount, reflow soldering, AOI inspection, through-hole mount, wave soldering, functional inspection, and aging test. If you require, we can also conduct conformal coating.

Prototype PCB Order Pooling

PCB prototyping process
The unit price of PCB prototypes is higher than batch production. If you need better budget control, you can have PCB prototyping in the order pooling way. PCB order pooling means grouping different prototype PCBs on the same production panel. Only if the PCBs require the same manufacturing process can be grouped. Relying on a large number of orders, we can provide order pooling to reduce your PCB prototyping cost.
PCB order pooling is optional. We still suggest single PCB prototyping for the best quality, especially if your boards are complex PCBs used for aerospace, defense, medical, automotive, communication, industrial, and research.

Advantages of PCB Prototypes

  • The total area of prototype PCBs is only 0.2㎡ and the required components are also in a small quantity, so PCB prototyping is fast. The advantages include:
  • ● PCB prototypes enable developers to test different designs in a short time period at the smallest costs.
  • ● PCB prototypes allow further optimization in bulk manufacturing and enhance product performance.
  • ● Provide free one-on-one engineering support, DFM, DFT, and DFX to make sure your design is free from defects.

We are solution experts to Prototype PCB projects
Contact our team here

PCB prototype service

Hear from Our Clients

"We ordered prototype PCB manufacturing and assembly and now our module boards have come into reality. It is a surprise to me that PCBONLINE not only manufactures and assembles them to be end products, but also does thermal aging testing. Our team has confirmed order delivery and taken the products into use."
Lucas Shay/M2M & IoT Expert

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