Best Customized PCB Prototypes and Assembly to Empower Your Electronic Projects

Overview of PCBONLINE's PCB Prototypes

Advanced PCB prototype manufacturer PCBONLINE provides you with any types of PCBs that you may need. PCB prototyping at PCBONLINE has the same high quality as bulk manufacturing. For PCBs that require the same processing, all levels of production happen on the same manufacturing lines. Our prototype PCB manufacturing follows IPC-A-610 standards, and prototype PCB assembly follows IPC-A-600 Class 3 standards.
PCBONLINE provides one-stop PCB prototype manufacturing for aerospace, defense, medical, automotive, industrial, communication, and consumer electronics. We manufacture and assemble prototype PCBs such as rigid-flex PCBs, FPCs, ceramic PCBs, aluminum PCBs, multilayer PCBs, HDI PCBs, RF microwave PCBs, thick-copper PCBs, etc.

Advantages of PCB Prototypes

Why Choose PCB Prototypes from PCBONLINE?

• Prototype PCB manufacturing at PCBONLINE follows the IPC-A-610 standards and is ISO 9001:2015, RoHS, REACH, UL, and IATF 16949 certified.
• Offer free one-on-one engineering support (DFX) for PCB projects from prototyping to batch production.
• Strong manufacturing capability. We have three PCB manufacturing bases with 100+ in-house R&D engineers and 500+ highly-trained technicians.
• Provide turnkey PCB prototype manufacturing. Clients provide the idea and deadline, and we bring out the box-built products.
• We have the quickest delivery times with the fastest delivery in only 12-hours!
• We also provide component sourcing services as well as PCB layouts for your design requirements.
• PCBONLINE has specialized in advanced PCB prototypes since 1999 with rich experience.

PCB Prototypes at PCBONLINE - Manufacturing and Tech Specs

Quick-Turn PCBs

PCBONLINE provides our client with a guarantee that they will get their PCB prototypes in the originally quoted number of days. Quick-turn PCBs means that the circuit board is manufactured and assembled as quickly as possible - sometimes only in 24-hours! PCBONLINE can provide you with this guarantee while also maintaining excellent product quality.
PCBONLINE provides quick-turn PCB services for all types of circuits boards including, but not limited to the following: single-layer and double-layer PCBs, multilayer constructions, aluminum core PCBs, halogen-free boards, HDI designs, high-frequency PCBs, flexible constructions, rigid-flex boards, heavy copper boards, lead-free PCBs, and many more! You can quickly order all kinds of quick-turn PCBs from us on our quote page!

Gerber Files for Manufacturing

Gerber files are the first step in any PCB fabrication process. When you design a PCB with any piece of software, you will see the copper of the PCB as many different shapes, lines, and sizes. Those graphical representations of the copper need to be converted into data that PCB manufacturers can use to produce a circuit board. This data is stored in what are called Gerber files!

A Gerber file has four main elements which include configuration parameters, aperture settings, XY coordinates, and flash command codes. Each portion of the PCB requires a different Gerber file. This means that each conductor layer, soldermask layer, silkscreen layer, etc. all need to have their own Gerber files.

Gerber data can be modified and generated directly with a text editor, but there are various types of software that can be used to view and guide the Gerber file creation.

PCBONLINE accepts Gerber files in RS-274X and RS-274-D formats as well as the following layout file formats:

• PCB files from PADS

• PCB and .DDB files from Protel

• .BRD files from Eagle

• PCB and/or .DDB files from Altium Designer

Technical Specifications

The standard specifications that we implement are derived from current IPC standards, but we go above and beyond what is required.

Parameter

Data

Material

FR4, Aluminum

Board Finish Thickness

1.0mm, 1.2mm, 1.5mm and so on

TG (Glass Transition Temperature)

135℃, 140℃, 150℃, 170℃, 180℃

CTI (Comparative Tracking Index)

175≤CTI＜250, 250≤CTI＜400, 400≤CTI＜600, CTI≥600

Layer

1 Layer, 2 Layer, 4 Layer, 6 Layer, 8 Layer

Inner Copper

1OZ, 2OZ, 3OZ

Outer Copper

1OZ, 2OZ, 3OZ

Min Track/Spacing

3/3MIL, 4/4MIL, 5/5MIL, 6/6MIL, 7/7MIL

BGA Size

Per Your Request

Min Hole Size

0.2mm, 0.3m and so on

Hole Copper

Per Your Request

Surface Finish

Immersion Gold, HASL with Lead, HASL Lead-Free, Immersion Tin, Immersion Silver

Surface Finish Thickness

Per Your Request

Solder Mask

Green, Red, White, Black, Yellow, Blue, Matte Black, Matte Green

Silk Screen

White, Black

This is an overview page for our prototype PCBs. Different types of PCBs have different technical specifications and capabilities, which cannot all be shown here. Click on the links below for the technical specifications and capabilities of the specific type of PCBs that you are looking for: