Industrial 4.0 Custom Aluminum PCB Manufacturing At One-Stop

"PCBONLINE is the first aluminum base PCB manufacturer to achieve industry 4.0 manufacturing in China. Our aluminum PCB has a thermal conductivity of 1 to 9W/mK."
Aluminum PCB manufacturer

Aluminum PCB Manufacturing Capabilities

aluminum PCB structure

Applications of Aluminum PCBs

  • ● Automotive LED lighting, such as car front lamps
  • ● Power electronics, such as DC/DC converters
  • ● Motor drive modules
  • ● Industrial controllers
  • ● Rectifiers
  • ● Solar energy power products
Specifications
PCBONLINE's Aluminum PCB Capabilities

Layers

1, 2, 3, 4

Build time

1 day to 4 weeks

Aluminum PCB types

Single-sided, double-sided, aluminum flexible PCB, single-layer, double-layer, multilayer

Quality level

IPC-A-600 Class 3/2

Price

Free sample, $30 per square meter for bulk orders

Thermal conductivity

1W/mK to 9W/mK

Aluminum PCB substrate material

3003 (pure aluminum)
5052 (Al-Mg alloy)
6061 (Al-Mg-Si alloy)
1100 (pure aluminum)

Dielectric layer material

Polymer filled with ceramic

Copper thickness

1oz to 4oz (35μm to 140μm)

Manufacturing condition

Full-line operation; production machines and
equipment specialized for aluminum PCBs

Surface finish

ENIG, OSP, HASL(LF HASL), immersion tin,
immersion silver, immersion gold

Advantages of the One-Stop Aluminum PCB Manufacturer PCBONLINE

Industrial 4.0 fully automatic aluminum PCB manufacturing without human intervention
Our engineers make a good balance between thermal resistance and dielectric strength
Factory machines, inks, and production lines specially used for aluminum PCB manufacturing
We have our aluminum PCB sheet material factory Yugu Chemical Material
Reduced aluminum PCB manufacturing costs due to fully automatic production and own laminate sheets
Provide aluminum PCBs with low thermal resistance and good thermal conductivity

Aluminum PCB Certifications

Aluminum PCB Certifications

Aluminum PCB Substrate Materials and Dielectric Materials

  • Details of the four types of aluminum PCB substrate materials are below.
  • ● 6061 is an Al-Mg-Si alloy. It has medium strength and good cutting performance and is suitable for CNC, V-Cut processing. Its drawback is the high price.
  • ● 5052 is an Al-Mg alloy. It has medium strength and good bending performance and is suitable for punch forming. And it has a fair price.
  • ● 3003 and 1100 are both pure aluminum. Both have good thermal conductivity and fair machining performance. And both are cheap.
  • Details of the dielectric layer are below.
  • Because both the aluminum substrate and copper circuit layers are conductive, to avoid shorts, a dielectric layer must be in between to insulate them.
  • The dielectric material that PCBONLINE uses is made of a special polymer filled with ceramics. The polymer leads to good dielectric strength, anti-aging, high bonding, and ceramic medium increases thermal conductivity and viscoelasticity. It also resists mechanical and thermal stresses during welding and operation.
  • All double-sided aluminum PCBs require ceramic-filled polymer as the dielectric layer.
2-layer aluminum PCB

Industrial 4.0 Aluminum PCB Manufacturing at PCBONLINE

    • From laminates to testing the finished boards, the whole aluminum PCB production line is fully automatic without human intervention, which ensures accuracy.
    Industrial 4.0 means full-line production. Our production machines include LDI exposure machines, automatic test machines, automatic punching machines, etc.

    Advantages of Aluminum PCBs

    • The advantages of aluminum PCBs include:
    • ● Aluminum PCB has good thermal conductivity, electrical insulation, and mechanical strength.
    • ● Low costs - aluminum is easy and inexpensive to extract, so aluminum PCB costs less.
    • ● Longer lifespan - aluminum PCB is less likely to peel off, which will further extend its shelf life.
    Laminates

    We are solution experts to Aluminum PCB projects
    Contact our team here

    Support Request
    aluminum core PCB

    Aluminum PCB Examples

    "These are part of the medical-grade aluminum PCBs PCBONLINE fabricated for a client. The pads for keyboard buttons have a hole in the pad center so that gas discharges when a user presses and releases the buttons. The gold surfaces on pads have to be completely flat, without oxide or contamination. We foresaw the details before fabrication, and the order was delivered smoothly."

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