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How Do Embedded Systems Interact with Various Sensors

emdedded system and sensor interaction
PCBONLINE Team Thur, Oct 24, 2024
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application of sensor and embedded system interaction

Fig: Application of embedded system and sensor interaction

At the heart of embedded systems lies their ability to interact with sensors, which act as the eyes, ears, and touchpoints of the system. In this blog, we will explore how embedded systems interact with various sensors, related things, and examples of real-world applications.

Overview of Embedded Systems and Sensors

An embedded system is a specialized computing system designed to perform specific tasks, often within a larger device. It consists of microcontrollers or microprocessors, memory, input/output interfaces, and communication peripherals.

The combination of sensors and embedded controllers enables smart, automated, and real-time systems.

In embedded systems, sensors collect physical or environmental data, such as temperature, motion, or light, and convert it into electrical signals. The data is then processed by the embedded system to make decisions or trigger actions.

Common Types of Sensors Used in Embedded Systems

Below are some common types of sensors used in embedded systems.

Temperature Sensors

  • Detect ambient or surface temperatures.
  • Example: LM35, DS18B20, or thermocouples.
  • Application: HVAC systems, smart thermostats, and food storage monitoring.
LM35

Motion Sensors

  • Detect movement, acceleration, or orientation.
  • Example: Accelerometers (like MPU6050), gyroscopes, and PIR sensors.
  • Application: Smartphones, drones, burglar alarms, and fitness trackers.
motion sensor

Light Sensors

  • Measure ambient light intensity.
  • Example: LDR (Light Dependent Resistor) or photodiodes.
  • Application: Automatic lighting systems, smartphones' screen brightness control.
light sensor

Gas Sensors

  • Detect specific gases such as carbon dioxide, carbon monoxide, or methane.
  • Example: MQ series sensors.
  • Application: Air quality monitoring systems, industrial safety, and fire alarms.
gas sensor

Proximity Sensors

  • Detect the presence of nearby objects without physical contact.
  • Example: Ultrasonic sensors or IR sensors.
  • Application: Parking assistance systems, touchless switches.
proximity sensor

Pressure Sensors

  • Measure force or pressure changes in fluids or air.
  • Example: BMP280, barometers, or force sensors.
  • Application: Weather monitoring systems, automotive tire pressure monitoring.
pressure sensor

How Embedded Systems Interact with Sensors

The interaction between an embedded system and sensors involves multiple steps. Let's break down the process:

1. Sensor data acquisition

Sensors continuously capture physical data from their surroundings. The data is usually in analog form, which may need to be converted into a digital signal for processing.

For instance, a temperature sensor like the LM35 outputs a voltage proportional to temperature.

2. Signal conditioning

Sometimes, raw sensor data needs to be processed to remove noise or amplify the signal. Signal conditioning may include:

  • Amplification: Boosting weak signals.
  • Filtering: Removing unwanted noise.
  • Linearization: Correcting the sensor's non-linear response to input.

It ensures that the sensor data is accurate and reliable for further processing.

3. Analog-to-digital conversion (ADC)

Many microcontrollers or embedded systems process only digital data. Thus, analog sensor output must be converted into a digital format using an ADC module (either built-in or external).

For example:

  • A 10-bit ADC on a microcontroller can convert an analog signal into a 0–1023 range of digital values.
  • Digital sensors like the DHT11 for temperature and humidity eliminate the need for ADC by directly providing a digital output.

4. Communication protocols

Once the data is converted into a digital format, it is transmitted to the embedded system for processing. Different communication protocols are used depending on the sensor type and the system's architecture:

I2C (inter-integrated circuit): Used for short-distance communication, like with accelerometers or temperature sensors.

I2C protocol

SPI (serial peripheral interface): Faster than I2C, suitable for high-speed data transfer (e.g., pressure sensors).

SPI protocol

UART (universal asynchronous receiver transmitter): Common in GPS modules or Bluetooth devices.

UART protocol

5. Data processing by the microcontroller/processor

Once the sensor data is received, the embedded system analyzes and processes it. This may involve:

  • Applying algorithms to detect patterns or anomalies (e.g., detecting a sudden rise in CO levels).
  • Converting raw data into user-readable formats (e.g., Fahrenheit or Celsius).
  • Storing data for future reference (e.g., in memory or an SD card).

The processing might be time-sensitive, such as in real-time systems that need to act immediately (like airbags in cars).

6. Decision-making and actuation

Based on the processed data, the embedded system takes actions:

  • If the temperature exceeds a limit, the embedded system triggers a cooling fan.
  • When a motion sensor detects movement, a security camera turns on.

In more complex systems, decision-making involves machine learning algorithms or feedback loops that fine-tune responses over time.

Challenges in Sensor-Embedded System Integration

While sensors and embedded systems make devices smarter, there are challenges in ensuring seamless interaction:

  • 1. Power consumption: Sensors and microcontrollers must operate efficiently to preserve battery life, especially in IoT devices.
  • 2. Noise and interference: Accurate signal conditioning is crucial to prevent errors from environmental noise.
  • 3. Calibration: Some sensors require frequent calibration to maintain accuracy over time.
  • 4. Communication latency: Real-time systems need low-latency communication between sensors and controllers.
  • 5. Environmental impact: Sensors may degrade over time or give inaccurate readings in extreme environments (e.g., high temperature or humidity).

Examples of Embedded Systems and Sensor Interactions

In a wide range of applications, the interaction between the embedded system and sensors plays a crucial role in achieving the device's functions. From collecting raw data to making complex decisions, the synergy between hardware, software, and sensors drives countless applications.

Smart home systems

  • Embedded systems in smart thermostats interact with temperature and motion sensors to maintain the optimal temperature in the house.
  • Smart lights use light sensors and motion sensors to adjust brightness based on ambient light and occupancy.

Automotive systems

  • Airbags deploy upon signals from accelerometers that detect a sudden deceleration.
  • Proximity sensors assist drivers during parking by alerting them about nearby obstacles.

Healthcare devices

  • Heart-rate monitors use optical sensors to measure pulse and display real-time data on wearable fitness devices.
  • Blood pressure monitors rely on pressure sensors for accurate measurements.

Agricultural systems

smart agricultural system

  • Soil moisture sensors send data to an embedded controller, which activates irrigation systems when necessary.
  • Weather stations use pressure, temperature, and humidity sensors to provide weather forecasts and alerts.

As technology continues to evolve, innovations like AI-powered embedded systems and wireless sensor networks (WSNs) will enable even more sophisticated and interconnected solutions.

One-Stop PCBA Manufacturer for Embedded Systems and IoT

Once you've figured out how the embedded system interacts with various sensors and completed the project design, you can work with the one-stop PCBA manufacturer PCBONLINE to bring your project into end devices.

IoT PCBA manufacturer PCBONLINE

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Advantages of PCBONLINE in PCBA manufacturing for embedded systems and IoT

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PCBONLINE is a source factory manufacturer, thus the prices for electronic manufacturing services for embedded systems and IoT devices are reasonable.

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For all projects, PCBONLINE offers one-on-one engineering support. To get a quote for your embedded system and IoT project, email contact info@pcbonline.com.

Conclusion

The interaction between embedded systems and sensors forms the backbone of modern automated and intelligent devices. With sensors becoming smaller, cheaper, and more efficient, embedded systems are poised to become more pervasive — quietly powering everything from smart homes to autonomous vehicles, ensuring a smarter, safer, and more responsive world. To make your exciting idea into reality, chat with the embedded system and IoT PCBA manufacturer PCBONLINE from the online chat window.

© This article is an original work of the PCBONLINE team. Please indicate the author PCBONLINE if you reprint. If the article is reproduced without permission or indicating the author's source, PCBONLINE reserves the right to investigate the infringement.

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